New T-Shape Integrated AC Servo Control Wire Cut EDM Machine

Product Description

1.Upgraded the High Frequency System
Exclusive non-resistances &Non- Electrolysis High Frequency power supply, single cutting speed up to 12,000 square per hour,3 times cutting, the best roughness can be up to Ra0.6μm.Non- Electrolysis power processing alloy does not change color. non-resistances  High frequency also saves 60% power, only 0.4KW/H.
2. Lower Moly-wire consumption
While focusing on research and development to improve efficiency, greatly reduce molybdenum wire wearing, cutting efficiency increased by 30%, molybdenum wire wearing is lower ( 200K MM2/0.01mm wire weared)
3. Low failure rate, long using life
New electrical cabinet design, non- resistors, low heat, longer using life of electronic components; No fan, reduce cutting water mist into the electrical cabinet.
4.New CoolCut software, friendly man-machine interface
The latest research and development of Coolcut control software, based on Windows10 64-bit platform, Ethernet interface, high communication rate and better stability. Servo motor supports up to 50,000 steps. Support pitch compensation and AR rotation.
5. The core technology is easy to operate
CoolCut WEDM control system software is a Windows/ Linux-based CNC wire-cutting control system independently developed by BAOMA CNC. The system runs on Windows XP, WIN7, WIN10, WIN11 and other common operating systems. It is based on Ethernet communication and does not need to insert a card with PCI slot. Avoid the problem of poor contact that often occurs with the plug-in. No driver installation, simple, convenient and stable
6. X,Y,U,V Simultaneous cutting  can cut Taper, Top-Bottom different shape jobs.
Erosion is performed with separate upper (UV) and lower (XY) profiles, which may include real-time synchronization anywhere during rough cutting, joint management, and optional finishing.
Outline cutting is the most flexible and commonly used machining, capable of straight cutting and taper cutting, and cutting workpieces with vertical and back angles. ZKA uses advanced taper variations and corner types (cones, cylinders and programmed radii) to cut geometries. 4-axis profile cutting uses two synchronized profiles: UV (upper) profile and XY (lower) profile. Matching points provide control over the precise geometry and surfaces produced during the machining process
7. Agility and free-adjusting for Z axis
During cutting, the temporary move Z axis lift is used to take the workpiece, which can automatically return to the original processing point after taking.
8. Rotate A axis cutting.
A rotating axis -R axis is added during cutting, thus machining multi-sided workpieces through one setting. The machine can perform both linear and rotational motion at the same time, so the rotation axis increases the variety of shapes that can be cut.
9. With mechanical origin, pitch compensation, several  years later, when the wear accuracy of the bed is not up to standard, the laser interferometer can be used to correct the machine accuracy
Technical parameters

Specification/model	BMA630D
Machine design	Integrated design
Machine structure	T type machine body, C frame
Dimension of machine(mm)	2100*2200*2400
Max loading (Kg)	800
X,Y axis Travel(mm)	630×500
U,V Axis Travel(mm)	50×50
Working table guards(mm)	1300×750
Max Z axis travel(mm)	500
Max taper(≤100mm)	±6°
Machining performance	Cr12 20~40mm
Accuracy mm)	≤±0.005
Best Roughness(Ra=um)	0.6
Max peak efficiency(mm^2/min)	300
Max Current(A)	10
Machine Power(Kw)	<2
Configuration
CNC	XYZUV 5 axis CNC
coordinate	4 sets of coordinate system [1 machine coordinates +3 user coordinates]
Coordinate display	5 axis
High Frequency system	Low power consumption, Non-resistances.
Special Titanium	Standard.
Wire tension system	Double direction Automatic
X,Y control system	AC servo motors and drives
Screws and guide way	Ball crews and linear guide way.
Lubrication	Automatic
Handle remote Jog	Standard
Wire guides	Standard
Aluminum cutting device	Standard
Filtration system	Fine filtration system
Coolant system	BM WORKING SOLUTION

C. Machine precision (according to the standard GB 7926-87)


The main performance and characteristics of machine tools:
1.The bed body is a base made of high-strength cast iron (HT250), which is the load-bearing component of the machine tool. The C-shaped structure, T-shaped bed body (slow wire body structure), and casting body are all cast using resin sand casting technology (slow wire castings use this technology), with two high-temperature annealing treatments. They also have a large self weight in the same type of machine tool, ensuring constant mechanical accuracy.

2.The X and Y axes adopt high-precision linear guides and high-precision ball screws, driven directly by AC servo motors to achieve semi closed loop control, and have pitch compensation function, ensuring the high precision and stability of the machine tool for long-term use.
Adopting a adjustable Z-axis for veneer processing, it effectively prevents molybdenum wire shaking, avoids cutting surface scratches, and greatly improves the accuracy and roughness of the processed surface. And the lifting mechanism adopts a linear guide rail, greatly reducing the verticality error, making it convenient to lift the Z-axis at any time during processing to remove waste.

3.The wire transport component adopts imported linear guide rails as the moving parts, and is controlled by a frequency converter. Whether at high or low speeds, it can ensure the smooth operation of the component, accurate speed regulation, greatly reducing the vibration of molybdenum wire during operation, and ensuring the processing quality of the processing end.

4. Equipped with a bi-directional independent automatic tightening mechanism for electrode wires, ensuring smooth operation and constant tension of the electrode wires, which can effectively reduce wire consumption and improve cutting performance.

5.The new generation of impedance free high-frequency power supply is an efficient and low consumption pulse power supply controlled by the intelligent high-frequency pulse power control system software of Baoma CNC reciprocating wire EDM cutting machine (obtained national copyright). It has real-time monitoring function and is matched with the intelligent servo tracking control system of Baoma EDM cutting machine (obtained national copyright) to adaptively adjust high-frequency energy, effectively improving processing efficiency and greatly reducing equipment power consumption - significantly energy-saving. Due to the impedance free design, its own heat production is extremely low.

6.The CNC system adopts an embedded control system, which seamlessly connects with various design software such as ATUOCAD, and is compatible with various formats of graphic files such as DWG and DXF.

7.Equipped with powerful network communication functions, achieving data transmission.

8.Equipped with a Baoma Electric Spark Wire Cutting Machine Intelligent Database Control System (with national copyright), users can choose according to different workpiece cutting needs, provide a fuzzy input system, and have a system that automatically matches suitable parameters, simplifying the requirements for operators, especially suitable for beginners. At the same time, the system also supports DIY to configure processing parameters independently to adapt to special processing requirements.


9.The multi-layer filtering water tank extends the service life of the working fluid, improves the cleanliness of the working fluid, enhances the slag removal performance, and ultimately promotes the improvement of the smoothness of the processed workpiece. Combined with the use of Baoma's latest cooling liquid - water-based working fluid, it is harmless to operators and the environment, and meets environmental protection requirements,
The automatic timed centralized oil supply system facilitates lubrication of the main parts of the machine tool (X, Y guide rails, screw rods), ensuring the service life of the machine tool and reducing the workload of manual maintenance.


10.AR tilt automatic correction function. If the reference edge of the workpiece is not parallel to the X or Y axis, the system can rotate the program to a certain angle through edge collision testing, making it parallel to the workpiece reference, thereby reducing the workload of the operator
One click straight back function

The basic functions of the programming and control system:
(A) Coordinate system: absolute coordinates (1 set), incremental coordinates (3 sets);
(B) Graphics coordinate transformation, scaling, and rotation functions, as well as graphic tracking and display functions;
(C) Linear and circular interpolation function;
(D) Slope processing function;
(E) Up and down opposite surface processing function;
(F) Short circuit and broken wire handling function;
(G) Power outage memory function and automatic shutdown function after processing;
(H) Automatic end face and center alignment function;
(I) Reverse machining function;
(J) Menu technology and automatic programming functions;
(K) Data transmission;
(L) Multi blade cutting function


Geometric accuracy testing
project                                                                                                                   Tolerance mm
X. The straightness of Y motion in the vertical plane                                                0.015/500
X. The straightness of Y motion in the horizontal plane                                            0.015/500
The parallelism between the workbench and the X and Y axis movement               0.02/300Maximum allowable deviation of 0.05
The perpendicularity of X-axis motion to Y-axis motion                                            0.02/300
The flatness of the workbench                                                                                  0.04/1000
Circular runout of the wire drum                                                                               0.02



Testing of CNC accuracy of machine tools
project                                                                                                                  Tolerance mm
X. Y-axis bidirectional positioning accuracy A                                                      ± 0.005
X. Y-axis unidirectional repetitive positioning accuracy                                        ± 0.003

Installation, debugging, and after-sales service
1, The company provides equipment usage instructions, installation manuals, and certificates of conformity.
2, Responsible for transportation, debugging, and installation.
3, The product warranty period is one year, and the machine tool is maintained for life.
4, Long term paid preferential supply of spare parts.
5, Customers can send personnel to the company for free operation training and simple maintenance training.
6, After sales service
After the device malfunctions, the user can respond within 2 hours by calling. If the issue cannot be resolved by phone, the company with a service point will arrive at the site within 24 hours, and the company without a service point will arrive at the site within 48-72 hours to troubleshoot for the customer. During the warranty period, except for damages caused by human factors, the company provides free repair services, and the cost of vulnerable parts and consumables is borne by the customer.

Regarding training matters:
1. The training period is 5 days (preferably for those who have operated the purchased type of machine tool), and the seller will provide free training.
2. Training location: Conducted at the seller's professional site.
3. Number of trainees: to be determined by the buyer.
4. The training content is: a. Master the use of software;
b. Basic operation and precautions of machine tools;
c. Basic maintenance of machine tools.
Enable trainees to have a basic understanding of software usage and machine operation.



New designed T Type machine body, with C type Frame.


New High Frequency system.