High-Performance Wire Sparking EDM (BMA500C)

Product Description

The main performance and characteristics of machine tools:
1.The bed body is a base made of high-strength cast iron (HT250), which is the load-bearing component of the machine tool. The C-shaped structure, T-shaped bed body (slow wire body structure), and casting body are all cast using resin sand casting technology (slow wire castings use this technology), with two high-temperature annealing treatments. They also have a large self weight in the same type of machine tool, ensuring constant mechanical accuracy.

2.The X and Y axes adopt high-precision linear guides and high-precision ball screws, driven directly by AC servo motors to achieve semi closed loop control, and have pitch compensation function, ensuring the high precision and stability of the machine tool for long-term use.
Adopting a adjustable Z-axis for veneer processing, it effectively prevents molybdenum wire shaking, avoids cutting surface scratches, and greatly improves the accuracy and roughness of the processed surface. And the lifting mechanism adopts a linear guide rail, greatly reducing the verticality error, making it convenient to lift the Z-axis at any time during processing to remove waste.

3.The wire transport component adopts imported linear guide rails as the moving parts, and is controlled by a frequency converter. Whether at high or low speeds, it can ensure the smooth operation of the component, accurate speed regulation, greatly reducing the vibration of molybdenum wire during operation, and ensuring the processing quality of the processing end.

4. Equipped with a bi-directional independent automatic tightening mechanism for electrode wires, ensuring smooth operation and constant tension of the electrode wires, which can effectively reduce wire consumption and improve cutting performance.

5.The new generation of impedance free high-frequency power supply is an efficient and low consumption pulse power supply controlled by the intelligent high-frequency pulse power control system software of Baoma CNC reciprocating wire EDM cutting machine (obtained national copyright). It has real-time monitoring function and is matched with the intelligent servo tracking control system of Baoma EDM cutting machine (obtained national copyright) to adaptively adjust high-frequency energy, effectively improving processing efficiency and greatly reducing equipment power consumption - significantly energy-saving. Due to the impedance free design, its own heat production is extremely low.

6.The CNC system adopts an embedded control system, which seamlessly connects with various design software such as ATUOCAD, and is compatible with various formats of graphic files such as DWG and DXF.

7.Equipped with powerful network communication functions, achieving data transmission.

8.Equipped with a Baoma Electric Spark Wire Cutting Machine Intelligent Database Control System (with national copyright), users can choose according to different workpiece cutting needs, provide a fuzzy input system, and have a system that automatically matches suitable parameters, simplifying the requirements for operators, especially suitable for beginners. At the same time, the system also supports DIY to configure processing parameters independently to adapt to special processing requirements.


9.The multi-layer filtering water tank extends the service life of the working fluid, improves the cleanliness of the working fluid, enhances the slag removal performance, and ultimately promotes the improvement of the smoothness of the processed workpiece. Combined with the use of Baoma's latest cooling liquid - water-based working fluid, it is harmless to operators and the environment, and meets environmental protection requirements,
The automatic timed centralized oil supply system facilitates lubrication of the main parts of the machine tool (X, Y guide rails, screw rods), ensuring the service life of the machine tool and reducing the workload of manual maintenance.


10.AR tilt automatic correction function. If the reference edge of the workpiece is not parallel to the X or Y axis, the system can rotate the program to a certain angle through edge collision testing, making it parallel to the workpiece reference, thereby reducing the workload of the operator
One click straight back function

The basic functions of the programming and control system:
(A) Coordinate system: absolute coordinates (1 set), incremental coordinates (3 sets);
(B) Graphics coordinate transformation, scaling, and rotation functions, as well as graphic tracking and display functions;
(C) Linear and circular interpolation function;
(D) Slope processing function;
(E) Up and down opposite surface processing function;
(F) Short circuit and broken wire handling function;
(G) Power outage memory function and automatic shutdown function after processing;
(H) Automatic end face and center alignment function;
(I) Reverse machining function;
(J) Menu technology and automatic programming functions;
(K) Data transmission;
(L) Multi blade cutting function


Geometric accuracy testing
project                                                                                                                   Tolerance mm
X. The straightness of Y motion in the vertical plane                                                0.015/500
X. The straightness of Y motion in the horizontal plane                                            0.015/500
The parallelism between the workbench and the X and Y axis movement               0.02/300Maximum allowable deviation of 0.05
The perpendicularity of X-axis motion to Y-axis motion                                            0.02/300
The flatness of the workbench                                                                                  0.04/1000
Circular runout of the wire drum                                                                               0.02



Testing of CNC accuracy of machine tools
project                                                                                                                  Tolerance mm
X. Y-axis bidirectional positioning accuracy A                                                      ± 0.005
X. Y-axis unidirectional repetitive positioning accuracy                                        ± 0.003

Installation, debugging, and after-sales service
1, The company provides equipment usage instructions, installation manuals, and certificates of conformity.
2, Responsible for transportation, debugging, and installation.
3, The product warranty period is one year, and the machine tool is maintained for life.
4, Long term paid preferential supply of spare parts.
5, Customers can send personnel to the company for free operation training and simple maintenance training.
6, After sales service
After the device malfunctions, the user can respond within 2 hours by calling. If the issue cannot be resolved by phone, the company with a service point will arrive at the site within 24 hours, and the company without a service point will arrive at the site within 48-72 hours to troubleshoot for the customer. During the warranty period, except for damages caused by human factors, the company provides free repair services, and the cost of vulnerable parts and consumables is borne by the customer.

Regarding training matters:
1. The training period is 5 days (preferably for those who have operated the purchased type of machine tool), and the seller will provide free training.
2. Training location: Conducted at the seller's professional site.
3. Number of trainees: to be determined by the buyer.
4. The training content is: a. Master the use of software;
b. Basic operation and precautions of machine tools;
c. Basic maintenance of machine tools.
Enable trainees to have a basic understanding of software usage and machine operation.


Specification

CNC WIRE CUT EDM BMA500C				Unit		BMB500C
Worktable size (L x W)				mm		500 x 750
Table travel(X x Y)				mm		400 x 500
Max. workpiece thickness				mm		300
Max. taper angle/plate thickness				degree/mm		12
Max. machining speed				mm²/min		300
Precision		Octagon		mm		≤0.006
		taper		mm		≤0.005
Max. working current				A		12
Roughness, three cutting				μm		≤0.6
Wire diameter				mm		0.15~0.2
Wire travelling speed				m/min		5~11
Load of table				Kg		500
Working solution						working solution BM-06GP
Working reservoir capacity				L		100
Power supply						3N-380V/50Hz
Power consumption				KVA		3
Wire guide frame						Adjustable
Machine dimensions(L x W x H)				mm		1450 x 1000 x 1550
Package dimensions(L x W x H)				mm		1800 x 1400 x 1800
Machine weight				Kg		2000
Controller type						N/A

 UNIVERSAL PARAMETERS

Max. Cutting Speed	300 mm2/Min.
Max. working Current	12 A
Wire Diameter	Dia. 0.15-0.2mm
Work Solution	BM-6 Water Base Working solution
Water Tank	100 L
Rated Voltage	AC~,3N, 220-415V,50/60HZ
Ratde Power	3 KVA
Wire Guide Frame	Adjustable
Controller	N/A

	WEDM take wire (Molybdenum wire or Tungsten and Molybdenum alloy wire ) as electrode, working liquid as media, Electrical discharging happened between the electrode and the work piece by using of the high frequency impulse power and the high peak current to bring high heat and high energy to erode the work piece. The preconceived track of the wire is controlled by the moving of X-Y axis and U-Y axis which are driven by the machine. Then the work piece is processed.
"Baoma" machines featured with beautiful shape, novel structure, superior performance, and convenient operation. Meanwhile they are of good rigidity, small cutting force , big load bearing, steady movement, and safety operation. they are suit to cut the workpiece of high precision, fairly good rigidity, high toughness, especially the cold die, extrusion die, plastic mould, gear cutter hob, precision component (including big taper, same taper, unequal cone, laid abnormity and etc.)
Medium speed wire cut EDM is a new generation of EDM machines which are widely used in the fields of moulds, automobile parts, aeronautics and astronautics, electronic instrument, light industry, and household appliances.