Servo Control Wire Cut EDM [ BM400 ]
1. The casting for the main machine bed, using high rigid HT250, which made by a famous Japanese manufacturer. Integrated structure design, all casting parts are made with the procedure of resin-send and twice heat treatment to improve the max load weight and keep a good precision for long time and avoid the distortion.
2. Cantilever is symmetrical frame, which tension the electrode Molybdenum wire suitably to reduce the rate of wire-broken.
3. The controller equipped the BMXP Intelligent software, which integrates the program and control and based on Windows XP. This new designed BMXP software is the unique software for WEDM running on the condition of windows XP.
4. Using the PCI slot controller card and the High-tech Industrial computer, which greatly enhanced the stability of control and greatly reduced the computer the failure rate
5. To achieve a fast and convenient computer communication network, through network technology, graphics, data and program transmission, can be directly controlled by the technical design department since the first establishment of a program
6. Embedded Control system can be connected with many design software smoothly.
7. The search function of mechanical origin enable the transmission screw pitch compensation, in order to greatly improve the positioning accuracy, especially in Servo control system.
8. The control parameters of pulse power is directly by the software, in order to not only improve anti-jamming capability in pulse power output, but also increase the roughness of work piece.
9. Variety of pulse power can be chosen, which is suited for a number of processing conditions to improve the cutting ability of the high precision parts.
10. With a large database storage capacity, which accumulated from many experiences. User can choose the suitable parameter according to deferent working conditions. Users can adjust machining parameters to establish a database at any time according to their own experience
11. Three layer filters can prolong the using life of the working solution and improve the finishing, with BAOMA series working solution can achieve a better performance and PRO-environment.
12. Can be equipped with the close-loop control system, use the MITSUBISHI, YASKAWA servo control system and servo motors.
13. The wire moving is controlled by EMERSON transducer, which adopts unlimited adjustment.
14. The processing components involve godet mechanism, the best roughness Ra≤ 1.5μ M (the finishing can be improved greatly by using the BM working solution)
15. Customrized extra-big machine can be manufactured in our company.
Main performance indexes and technical requirements
1, BMXP software Functions:
(1)Coordinate system: Absolute coordinate, incremental coordinate (relative coordinate)
(2)Functions of coordinate transforming, zooming in and zooming out, rotating and tracking display in real time
(3)Functions of interpolation of straight line and circular arc
(4)Function of taper processing
(5)Function of processing different top and bottom abnormities parts
(6)Auto-handle for short circuit and wire-break
(7)Functions of memorizing when power was cut and auto-stop after processing
(8)Functions of auto edge-touching position and auto center finding
(9)Function of auto-adding transitional arc (Arbitrary angle)
(10)Function o Functions of menu technology and auto-programming ward
(11)Functions of menu technology and auto-programming
(12)AUTOCAD can be used to program directly in the software.
2, CNC system configuration and technical performances
(1) CNC Hardware configuration:
(A) Industrial Computer: P4 or above
(B)EMS memory: 1G
(C)Fixed DisK: 160G
(D)USD and Internet
(E)15" liquid crystal display (LCD)
(F) RS232 and Keyboard and mouse
(1)CNC technical function:
4 axis processing
(2)Running environment
(A)Temperature: 5-40 degree
Relative humidity: 40%~80%
Servo Control Wire Cut EDM [ BM400 ] |
Item |
Unit |
BM400C |
BM400D |
BM400E |
BM400F |
Worktable size (L× W) |
mm |
635× 415 |
635× 415 |
635× 415 |
635× 415 |
Table travel(X× Y) |
mm |
320× 400 |
320× 400 |
320× 400 |
320× 400 |
Max. workpiece thickness |
mm |
300 |
500 |
300 |
500 |
Max. taper angle/plate thickness |
degree/mm |
± 3° /100 |
± 3° /100 |
± 30° /100 |
± 30° /100 |
Max. machining speed |
mm² /min |
120 |
120 |
120 |
120 |
Precision |
Octagon |
mm |
≤ 0.015 |
≤ 0.015 |
≤ 0.015 |
≤ 0.015 |
taper |
mm |
≤ 0.04 |
≤ 0.04 |
≤ 0.1 |
≤ 0.1 |
Max. working current |
A |
6 |
6 |
6 |
6 |
Roughness, three cutting |
μ m |
≤ 1.5 |
≤ 1.5 |
≤ 1.5 |
≤ 1.5 |
Wire diameter |
mm |
0.15~0.2 |
0.15~0.2 |
0.15~0.2 |
0.15~0.2 |
Wire travelling speed |
m/min |
5~11 |
5~11 |
5~11 |
5~11 |
Load of table |
Kg |
400 |
400 |
400 |
400 |
Working solution |
|
working solution BM-2/BM-4 or Saponification Liquid |
Working reservoir capacity |
L |
56 |
56 |
56 |
56 |
Power supply |
|
3N-380V/50Hz |
3N-380V/50Hz |
3N-380V/50Hz |
3N-380V/50Hz |
Power consumption |
KVA |
3 |
3 |
3 |
3 |
Wire guide frame |
|
Adjustable |
Machine dimensions(L× W× H) |
mm |
1450× 1000× 1550 |
1450× 1000× 1750 |
1450× 1000× 1550 |
1450× 1000× 1750 |
Package dimensions(L× W× H) |
mm |
1800× 1400× 1800 |
1800× 1400× 2100 |
1800× 1400× 1800 |
1800× 1400× 2200 |
Machine weight |
Kg |
1700 |
1700 |
1700 |
1700 |
Controller type |
|
BMW-2008 |
BMW-2008 |
BMW-2008 |
BMW-2008 |
Why choose Suzhou Baoma |
Compare Item |
SUZHOU BAOMA |
1.casting |
HT250 from STK (Japanese), 2 times heat treatment. Good rigidity can keep the accuracy for more than 8-10 years. |
2.Linear guide way |
Linear guide way from TAIWAN |
3.Inverter |
MITSUBISHI INVETER (JAPAN) |
4.CONTACTORS |
World Top 500 Brand |
5.Higher Frequency module |
USA AND JAPAN, we have patent for new designed HIGH frequency system, which max cutting speed can reach |
120-150mm2/min. BMW-5000 can reach 210mm2/min |
6.AC SERVO MOTOR and Drives( FOR BM seriesmachine)DK Series with no-resistor drive system |
MITSUBISHI JAPAN AC servo motors and drives. For long time running the machine, there is less heat generated. Very good for machine using life. |
7.Controller |
BMW-5000 latest control cabinet, No-welding designed, all connections connected by screws, can be used for long time. |
8. Control computer |
Industrial computer, with 120G SSG, With WINDOWS XP system. which is more stable for long time working. |
9. Control system |
Real BMXP system, (not copy Autocut), which can use AutoCAD directly. No need change the program to G code. With database |
function easy to operate. Cancelled the MAIN FUNCTION BOARDS, All functions directly from computer to control machine,which reduced around 85% faulty of machine. |
10. All metal sheets |
AN'GANG STEEL |
11.Wire tension system |
Double directly Auto wire tensions system, can reduce the wearing of wire, and improve the accuracy and roughness of the machine |
12. R&D |
More than 20 R&D engineers & keep improving our machine and leader in Wire cut machine. |
13.Experiences |
Start before 2000, with more than 20years experiences on molybdenum wire cut machine ( not brass wire cut machine) |
14. Sales |
Every year sold more than 2000units machines, exported to more than 60 countries. Totally, installed around 52000units machines. |
15.scale |
More than 50,000M2 facotries,300workers |
16.Honor and certificate |
More than 47national patents and 5 golden prizes, more than 20 awards, CE certificate from EU, ISO14001,ISO900,first class |
exporting license. |